IECEx CoPC — Certification of Personnel Competence
An independent, international evaluation of the knowledge and skills required for
individuals working in explosive atmospheres — aligned with the IEC 60079 series.
Tell us which unit(s) you're interested in and we'll be in touch with intake dates and next steps.
The IECEx Scheme for Certification of Personnel Competence (CoPC) provides a standardised
level of safety and technical proficiency for personnel working in explosive atmospheres —
whether internal employees of process companies or external service providers. Our IECEx
CoPC certification training in Malaysia is HRD Corp claimable and prepares candidates for
assessment across all major units of competence, from hazardous area classification and
explosion protection techniques to intrinsic safety (Ex i) and equipment installation,
maintenance and inspection.
Explosion protection in process automation (PA) environments depends on personnel who
genuinely understand why each technique — intrinsic safety, flameproof enclosures,
pressurisation and the rest — works, not just how to follow a checklist. That's the level
our IECEx CoPC training is built to certify candidates against.
List of Courses, Units & Dates
IECEx courses, units of competence covered, class/assessment dates and total duration
No
Course & Units Covered
Class Only Date (Days)
Assessment Only Date (Days)
Total No. of Days
1
IECEx Unit Ex000
Ex 000: Basic knowledge and awareness to enter a site that includes a classified hazardous area.
TBA
TBA
1.5
Coming Soon
2
IECEx Unit Ex001
Ex 001: Application of basic principles of protection in explosive atmospheres.
30 Nov - 01 Dec 2026
04 Dec 2026
3.0
3
IECEx Unit Ex001 & Ex002
Ex 001: Application of basic principles of protection in explosive atmospheres.
Ex 002: Performance of classification of hazardous areas.
TBA
TBA
5.0
Coming Soon
4
IECEx Unit Ex001 & Ex003
Ex 001: Application of basic principles of protection in explosive atmospheres.
Ex 003: Installation of explosion-protected equipment and wiring systems.
30 Nov - 02 Dec 2026
04 Dec 2026
4.0
5
IECEx Unit Ex001, Ex003 & Ex004
Ex 001: Application of basic principles of protection in explosive atmospheres.
Ex 003: Installation of explosion-protected equipment and wiring systems.
Ex 004: Maintenance of equipment in explosive atmospheres.
30 Nov - 03 Dec 2026
04 Dec 2026
5.0
6
IECEx Unit Ex001 & Ex004
Ex 001: Application of basic principles of protection in explosive atmospheres.
Ex 004: Maintenance of equipment in explosive atmospheres.
30 Nov - 02 Dec 2026
04 Dec 2026
4.0
7
IECEx Unit Ex001 & Ex005
Ex 001: Application of basic principles of protection in explosive atmospheres.
Ex 005: Overhaul and repair of explosion-protected equipment.
TBA
TBA
5.0
Coming Soon
8
IECEx Unit Ex001 & Ex006
Ex 001: Application of basic principles of protection in explosive atmospheres.
Ex 006: Testing of electrical installations in or associated with explosive atmospheres.
TBA
TBA
4.0
Coming Soon
9
IECEx Unit Ex001, Ex007 & Ex008
Ex 001: Application of basic principles of protection in explosive atmospheres.
Ex 007: Performance of visual and close inspection of electrical installations.
Ex 008: Performance of detailed inspection of electrical installations.
TBA
TBA
5.0
Coming Soon
10
IECEx Unit Ex001 & Ex009
Ex 001: Application of basic principles of protection in explosive atmospheres.
Ex 009: Design of electrical installations in or associated with explosive atmospheres.
TBA
TBA
5.0
Coming Soon
11
IECEx Unit Ex001 & Ex010
Ex 001: Application of basic principles of protection in explosive atmospheres.
Ex 010: Performance of audit inspection of electrical installations.
TBA
TBA
3.0
Coming Soon
12
IECEx Unit Ex011
Ex 011: Basic knowledge of the safety of hydrogen systems.
IECEx Unit Ex 001 – Principles of protection in explosive atmospheres knowledge
Overview
Ex 001 covers the basic principles of protection for plant and machinery in explosive atmospheres, based on the IEC 60079 series. Our training and assessment are completed within 3 days.
Prerequisites
No prior knowledge or experience is required. This course is designed for participants who are new to hazardous areas and explosion protection (Ex) concepts, providing a clear and practical foundation for working safely in Ex environments.
Course Content
Introduction to Explosive Atmospheres
Concept of hazardous areas
Temperature Classification and Material Groups
Electrical and Non-Electrical Ignition Sources
Explosion Protection Principles
Ex Equipment and Certification
Understanding Ex marking
Types of Explosion Protection
Practical Learning Outcomes
By the end of the 3-day programme, participants will be able to:
Recognise explosive-atmosphere hazards and understand their potential impact on workplace safety.
Identify ignition sources and assess common hazardous-area risks.
Understand and apply fundamental explosion-protection principles in daily work.
Recognise Ex protection methods and their practical applications.
Read and interpret Ex markings to verify equipment suitability for hazardous areas.
Select appropriate Ex-certified equipment for specific workplace applications.
Identify defects and unsafe conditions that could compromise explosion protection.
Apply relevant IEC 60079 requirements to practical workplace situations.
Improve safe-work practices when working with or around Ex equipment
Day 1
Time
Agenda
08:00 am
Ice Breaking
Topic 1: Introduction to Explosive Atmospheres
Definition of explosive atmosphere
Fire and explosion fundamentals
Fire/explosion triangle
Sources of ignition
Flammable gases, vapours, mists and combustible dusts
Topic 2:Hazardous Areas
Concept of hazardous areas
Gas/vapour and dust hazards
Overview of Zone 0, 1 and 2
Zone 20, 21 and 22
Relationship between hazardous-area classification and equipment selection
10:00 am
Morning Break
10:30 am
Topic 3:Temperature Classification and Material Groups
Maximum surface temperature
Temperature classes T1–T6
Gas groups IIA, IIB and IIC
Dust groups IIIA, IIIB and IIIC
Selection considerations
Topic 4:Electrical and Non-Electrical Ignition Sources
Electrical sparks and arcs
Hot surfaces
Static electricity
Mechanical sparks
Friction and impact
Electrostatic and other potential ignition sources
Topic 5:Explosion Protection Principles
Prevention of explosive atmospheres
Prevention of ignition
Containment of explosion
Limiting explosion effects
Common characteristics of explosion-protection techniques
01:00 pm
Lunch
02:00 pm
Topic 6:Ex Equipment and Certification
Certified Ex equipment
Equipment protection concepts
Equipment Protection Level (EPL)
Equipment categories
Certification requirements
Certificate of conformity
Topic 7:Ex Equipment Marking
Understanding Ex marking
Protection type identification
Gas/dust group
Temperature class
EPL marking
IP rating
Interpreting equipment nameplates
05:00 pm
Day 1 – Session Wrap-Up
Day 2
Time
Agenda
08:00 am
Topic 8: Types of Explosion Protection
Flameproof enclosure Ex d
Increased safety Ex e
Intrinsic safety Ex i
Non-sparking protection Ex n
10:00 am
Morning Break
10:30 am
Topic 8: Types of Explosion Protection
Encapsulation Ex m
Oil/liquid immersion Ex o
Powder filling Ex q
Protection by enclosure Ex t
Pressurization Ex p
01:00 pm
Lunch
02:00 pm
Assessment Preparation
Review of Ex 001 competency requirements
Revision exercises
Sample questions
Equipment-marking interpretation
Preparation for IECEx assessment
05:00 pm
Training Ends
Day 3
Time
Agenda
08:00 am
Theory Exam
01:00 pm
Exam Ends
Course Title: IECEx Unit Ex 001& Ex 003 – Principles of protection in explosive atmospheres knowledge & Install Explosion-Protected Equipment and Wiring Systems
Overview
Ex 001 covers the fundamentals of explosion protection under the IEC 60079 series, while Ex 003 covers the installation of Ex equipment and wiring systems under IEC 60079-14. Our 4-day programme combines essential knowledge with practical workplace applications, preparing participants for safe, confident work in hazardous areas and the IECEx competency assessment.
Prerequisites
The applicant must have relevant technical qualifications and at least 3 years of industrial electrical installation experience. The experience may also include Ex (explosive atmosphere) electrical installation relevant to the applied scope. The applicant must also have completed or be assessed for Unit Ex 001 – Principles of Protection in Explosive Atmospheres.
Course Content
Introduction to Explosive Atmospheres
Concept of hazardous areas
Temperature Classification and Material Groups
Electrical and Non-Electrical Ignition Sources
Explosion Protection Principles
Ex Equipment and Certification
Understanding Ex marking
Types of Explosion Protection
Introduction to IECEx Ex 003
Cables, Glands and Wiring Systems
Earthing and Bonding
Installation of Ex Equipment
Installation Documentation
Introduction to Explosive Atmospheres
Concept of hazardous areas
Temperature Classification and Material Groups
Electrical and Non-Electrical Ignition Sources
Explosion Protection Principles
Ex Equipment and Certification
Understanding Ex marking
Types of Explosion Protection
Practical Learning Outcomes
By the end of the 3-day programme, participants will be able to:
Recognise explosive-atmosphere hazards,ignition sources, and workplace risks.
Understand and apply fundamental explosion-protection principles and Ex protection techniques.
Interpret hazardous-area classifications, Ex markings, EPLs, and equipment certification.
Select suitable Ex-certified equipment for specific hazardous-area applications.
Apply installation requirements for Ex d, Ex e, Ex i, and other protection techniques.
Select and install appropriate cables, glands, conduits, and wiring systems.
Apply IEC 60079 requirements to practical workplace situations.
Identify installation defects and unsafe conditions that may compromise explosion protection.
Apply correct earthing, bonding, segregation, and safe-work practices.
Verify Ex installations and complete required documentation, while building confidence for the IECEx competency assessment.
Build practical competence and confidence for the IECEx Ex 001 competency assessment and real-world hazardous-area work.
Day 1
Time
Agenda
08:00 am
Ice Breaking
Topic 1: Introduction to Explosive Atmospheres
Definition of explosive atmosphere
Fire and explosion fundamentals
Fire/explosion triangle
Sources of ignition
Flammable gases, vapours, mists and combustible dusts
Topic 2:Hazardous Areas
Concept of hazardous areas
Gas/vapour and dust hazards
Overview of Zone 0, 1 and 2
Zone 20, 21 and 22
Relationship between hazardous-area classification and equipment selection
10:00 am
Morning Break
10:30 am
Topic 3:Temperature Classification and Material Groups
Maximum surface temperature
Temperature classes T1–T6
Gas groups IIA, IIB and IIC
Dust groups IIIA, IIIB and IIIC
Selection considerations
Topic 4:Electrical and Non-Electrical Ignition Sources
Electrical sparks and arcs
Hot surfaces
Static electricity
Mechanical sparks
Friction and impact
Electrostatic and other potential ignition sources
Topic 5:Explosion Protection Principles
Prevention of explosive atmospheres
Prevention of ignition
Containment of explosion
Limiting explosion effects
Common characteristics of explosion-protection techniques
01:00 pm
Lunch
02:00 pm
Topic 6:Ex Equipment and Certification
Certified Ex equipment
Equipment protection concepts
Equipment Protection Level (EPL)
Equipment categories
Certification requirements
Certificate of conformity
Topic 7:Ex Equipment Marking
Understanding Ex marking
Protection type identification
Gas/dust group
Temperature class
EPL marking
IP rating
Interpreting equipment nameplates
05:00 pm
Day 1 – Session Wrap-Up
Day 2
Time
Agenda
08:00 am
Topic 8: Types of Explosion Protection
Flameproof enclosure Ex d
Increased safety Ex e
Intrinsic safety Ex i
Non-sparking protection Ex n
10:00 am
Morning Break
10:30 am
Topic 8: Types of Explosion Protection
Encapsulation Ex m
Oil/liquid immersion Ex o
Powder filling Ex q
Protection by enclosure Ex t
Pressurization Ex p
01:00 pm
Lunch
02:00 pm
Assessment Preparation
Review of Ex 001 competency requirements
Revision exercises
Sample questions
Equipment-marking interpretation
Preparation for IECEx assessment
05:00 pm
Day 2 – Session Wrap-Up
Day 3
Time
Agenda
08:00 am
Topic 1: Introduction to IECEx Ex 003
Scope and purpose of Ex 003
IECEx Personnel Competency Scheme
Responsibilities of installers
Relationship between Ex 001, Ex 003 and other Ex competencies
Topic 2: Cables, Glands and Wiring Systems
Cable selection
Cable installation
Ex-certified cable glands
Barrier glands
Sealing requirements
Conduit systems
Termination and connections
Segregation of circuits
Topic 3: Earthing and Bonding
Protective earth
Equipotential bonding
Static electricity
Earthing of Ex equipment
Continuity requirements
Common earthing defects
10:00 am
Morning Break
10:30 am
Topic 4: Installation of Ex Equipment
Motors
Junction boxes
Lighting
Switchgear
Control equipment
Sensors
Instrumentation
Cable trays and supports
Installation accessories
Topic 5: Installation Documentation
Hazardous-area drawings
Equipment schedules
Ex certificates
Installation records
Inspection records
Verification dossier
Manufacturer's instructions
01:00 pm
Lunch
02:00 pm
Practical Installation Exercises
Interpretation of Ex equipment markings
Selection of Ex equipment
Cable-gland installation
Ex d installation checks
Ex e termination checks
Ex i wiring exercises
Identification of installation defects
Day 4
Time
Agenda
08:00 am
Theory Exam
01:00 pm
Lunch Break
02:30 am
Practical Exam
05:00 pm
Exam Ends
Course Title: IECEx Unit Ex 001& Ex 003 & Ex004 – Principles of protection in explosive atmospheres knowledge & Install Explosion-Protected Equipment and Wiring Systems & Maintain Equipment in Explosive Atmospheres
Overview
Ex 001 covers the fundamentals of explosion protection under the IEC 60079 series, Ex 003 covers the installation of Ex equipment and wiring systems under IEC 60079-14, while Ex 004 focuses on the safe maintenance of explosion-protected equipment and wiring systems in hazardous areas, based on IEC 60079-17.
Our 5-day programme combines essential knowledge with practical workplace applications, preparing participants for safe, confident work in hazardous areas and the IECEx competency assessment.
Prerequisites
EX001, EX003 & EX004 – Simple Requirements
The applicant must have relevant technical qualifications and at least 3 years of industrial maintenance experience. The experience may include Ex (explosive atmosphere) maintenance relevant to the applied scope. The applicant must also complete Unit Ex 001 – Principles of Protection in Explosive Atmospheres before or together with this assessment. Where required by the scope, experience in developing and managing electrical/instrumentation maintenance programs can also meet the prerequisite.
Course Content
Introduction to Explosive Atmospheres
Concept of hazardous areas
Temperature Classification and Material Groups
Electrical and Non-Electrical Ignition Sources
Explosion Protection Principles
Ex Equipment and Certification
Understanding Ex marking
Types of Explosion Protection
Introduction to IECEx Ex 003
Cables, Glands and Wiring Systems
Earthing and Bonding
Installation of Ex Equipment
Installation Documentation
Introduction to Explosive Atmospheres
Concept of hazardous areas
Temperature Classification and Material Groups
Electrical and Non-Electrical Ignition Sources
Explosion Protection Principles
Ex Equipment and Certification
Understanding Ex marking
Types of Explosion Protection
Practical Learning Outcomes
By the end of the programme, participants will be able to:
Recognise explosive-atmosphere hazards, ignition sources, and workplace risks.
Understand and apply fundamental explosion-protection principles and Ex protection techniques.
Interpret hazardous-area classifications, EPLs, Ex markings, and certification requirements.
Select suitable Ex-certified equipment for specific hazardous-area applications.
Apply installation and maintenance requirements for Ex d, Ex e, Ex i, and other protection techniques.
Install and maintain Ex equipment, cables, glands, conduits, and wiring systems in accordance with applicable requirements.
Apply IEC 60079-14 and IEC 60079-17 to practical installation and maintenance activities.
Develop and follow appropriate maintenance schedules and manufacturer requirements.
Identify installation defects, equipment deterioration, and unsafe conditions that may compromise explosion protection.
Apply correct earthing, bonding, segregation, and safe-work practices in hazardous areas.
Verify and document installation and maintenance activities, inspection results, and corrective actions.
Build practical competence and confidence for safe work in hazardous areas and the relevant IECEx competency assessments.
Day 1
Time
Agenda
08:00 am
Ice Breaking
Topic 1: Introduction to Explosive Atmospheres
Definition of explosive atmosphere
Fire and explosion fundamentals
Fire/explosion triangle
Sources of ignition
Flammable gases, vapours, mists and combustible dusts
Topic 2:Hazardous Areas
Concept of hazardous areas
Gas/vapour and dust hazards
Overview of Zone 0, 1 and 2
Zone 20, 21 and 22
Relationship between hazardous-area classification and equipment selection
10:00 am
Morning Break
10:30 am
Topic 3:Temperature Classification and Material Groups
Maximum surface temperature
Temperature classes T1–T6
Gas groups IIA, IIB and IIC
Dust groups IIIA, IIIB and IIIC
Selection considerations
Topic 4:Electrical and Non-Electrical Ignition Sources
Electrical sparks and arcs
Hot surfaces
Static electricity
Mechanical sparks
Friction and impact
Electrostatic and other potential ignition sources
Topic 5:Explosion Protection Principles
Prevention of explosive atmospheres
Prevention of ignition
Containment of explosion
Limiting explosion effects
Common characteristics of explosion-protection techniques
01:00 pm
Lunch
02:00 pm
Topic 6:Ex Equipment and Certification
Certified Ex equipment
Equipment protection concepts
Equipment Protection Level (EPL)
Equipment categories
Certification requirements
Certificate of conformity
Topic 7:Ex Equipment Marking
Understanding Ex marking
Protection type identification
Gas/dust group
Temperature class
EPL marking
IP rating
Interpreting equipment nameplates
05:00 pm
Day 1 – Session Wrap-Up
Day 2
Time
Agenda
08:00 am
Topic 8: Types of Explosion Protection
Flameproof enclosure Ex d
Increased safety Ex e
Intrinsic safety Ex i
Non-sparking protection Ex n
10:00 am
Morning Break
10:30 am
Topic 8: Types of Explosion Protection
Encapsulation Ex m
Oil/liquid immersion Ex o
Powder filling Ex q
Protection by enclosure Ex t
Pressurization Ex p
01:00 pm
Lunch
02:00 pm
Assessment Preparation
Review of Ex 001 competency requirements
Revision exercises
Sample questions
Equipment-marking interpretation
Preparation for IECEx assessment
05:00 pm
Day 2 – Session Wrap-Up
Day 3
Time
Agenda
08:00 am
Topic 1: Introduction to IECEx Ex 003
Scope and purpose of Ex 003
IECEx Personnel Competency Scheme
Responsibilities of installers
Relationship between Ex 001, Ex 003 and other Ex competencies
Topic 2: Cables, Glands and Wiring Systems
Cable selection
Cable installation
Ex-certified cable glands
Barrier glands
Sealing requirements
Conduit systems
Termination and connections
Segregation of circuits
10:00 am
Morning Break
10:30 am
Topic 3: Earthing and Bonding
Protective earth
Equipotential bonding
Static electricity
Earthing of Ex equipment
Continuity requirements
Common earthing defects
Topic 4: Installation of Ex Equipment
Motors
Junction boxes
Lighting
Switchgear
Control equipment
Sensors
Instrumentation
Cable trays and supports
Installation accessories
Topic 5: Installation Documentation
Hazardous-area drawings
Equipment schedules
Ex certificates
Installation records
Inspection records
Verification dossier
Manufacturer's instructions
01:00 pm
Lunch
02:00 pm
Practical Installation Exercises
Interpretation of Ex equipment markings
Selection of Ex equipment
Cable-gland installation
Ex d installation checks
Ex e termination checks
Ex i wiring exercises
Identification of installation defects
05:00 pm
Day 3 – Session Wrap-Up
Day 4
Time
Agenda
08:00 am
Topic 1: Introduction to IECEx Ex 004
Scope of Ex 004
IECEx competency requirements
Responsibilities of maintenance personnel
Relationship between Ex 001, Ex 003, Ex 004 and Ex 007/008
Topic 2: Maintenance Standards and Requirements
IEC 60079-17
Maintenance philosophy
Manufacturer's instructions
Maintenance procedures
Safety requirements
Maintenance records
Topic 3: Maintenance Planning
Maintenance programmes
Maintenance schedules
Routine and periodic maintenance
Inspection intervals
Replacement and repair strategies
Risk-based maintenance considerations
10:00 am
Morning Break
Course Title: IECEx Unit Ex 001& Ex004 – Principles of protection in explosive atmospheres knowledge & Maintain Equipment in Explosive Atmospheres
Overview
Ex 001 covers the basic principles of explosion protection for plant and machinery in explosive atmospheres, based on the IEC 60079 series, while Ex 004 focuses on the safe maintenance of explosion-protected equipment and wiring systems in hazardous areas, based on IEC 60079-17. Our 3-day programme combines essential knowledge with practical workplace applications, preparing participants for safe, confident work in hazardous areas and the IECEx competency assessment.
Prerequisites
The applicant must have relevant technical qualifications, at least 3 years of industrial maintenance experience for an Operative or 3 years of relevant Ex maintenance experience for a Responsible Person, and must complete Unit Ex 001 before or together with the assessment.
Course Content
Introduction to Explosive Atmospheres
Concept of hazardous areas
Temperature Classification and Material Groups
Electrical and Non-Electrical Ignition Sources
Explosion Protection Principles
Ex Equipment and Certification
Understanding Ex marking
Types of Explosion Protection
Introduction to Explosive Atmospheres
Concept of hazardous areas
Temperature Classification and Material Groups
Electrical and Non-Electrical Ignition Sources
Explosion Protection Principles
Ex Equipment and Certification
Understanding Ex marking
Types of Explosion Protection
Key Learning Outcomes
At the end of the course, participants should be able to:
Explain the basic principles of maintaining Ex equipment in hazardous areas.
Apply the relevant requirements of IEC 60079-17 during maintenance.
Identify different types of explosion protection and their maintenance needs.
Carry out basic inspection and maintenance of Ex d, Ex e, Ex i and other Ex equipment.
Follow manufacturer’s instructions and Ex certification requirements.
Identify and report defects and take appropriate corrective actions.
Maintain proper records of inspections, maintenance and repairs.
Apply safe working practices when working in hazardous areas.
Day 1
Time
Agenda
08:00 am
Ice Breaking
Topic 1: Introduction to Explosive Atmospheres
Definition of explosive atmosphere
Fire and explosion fundamentals
Fire/explosion triangle
Sources of ignition
Flammable gases, vapours, mists and combustible dusts
Topic 2:Hazardous Areas
Concept of hazardous areas
Gas/vapour and dust hazards
Overview of Zone 0, 1 and 2
Zone 20, 21 and 22
Relationship between hazardous-area classification and equipment selection
10:00 am
Morning Break
10:30 am
Topic 3:Temperature Classification and Material Groups
Maximum surface temperature
Temperature classes T1–T6
Gas groups IIA, IIB and IIC
Dust groups IIIA, IIIB and IIIC
Selection considerations
Topic 4:Electrical and Non-Electrical Ignition Sources
Electrical sparks and arcs
Hot surfaces
Static electricity
Mechanical sparks
Friction and impact
Electrostatic and other potential ignition sources
Topic 5:Explosion Protection Principles
Prevention of explosive atmospheres
Prevention of ignition
Containment of explosion
Limiting explosion effects
Common characteristics of explosion-protection techniques
01:00 pm
Lunch
02:00 pm
Topic 6:Ex Equipment and Certification
Certified Ex equipment
Equipment protection concepts
Equipment Protection Level (EPL)
Equipment categories
Certification requirements
Certificate of conformity
Topic 7:Ex Equipment Marking
Understanding Ex marking
Protection type identification
Gas/dust group
Temperature class
EPL marking
IP rating
Interpreting equipment nameplates
05:00 pm
Day 1 – Session Wrap-Up
Day 2
Time
Agenda
08:00 am
Topic 8: Types of Explosion Protection
Flameproof enclosure Ex d
Increased safety Ex e
Intrinsic safety Ex i
Non-sparking protection Ex n
10:00 am
Morning Break
Topic 8: Types of Explosion Protection
Encapsulation Ex m
Oil/liquid immersion Ex o
Powder filling Ex q
Protection by enclosure Ex t
Pressurization Ex p
01:00 pm
Lunch
02:00 pm
Assessment Preparation
Review of Ex 001 competency requirements
Revision exercises
Sample questions
Equipment-marking interpretation
Preparation for IECEx assessment
Day 3
Time
Agenda
08:00 am
Topic 1: Introduction to IECEx Ex 004
Scope of Ex 004
IECEx competency requirements
Responsibilities of maintenance personnel
Relationship between Ex 001, Ex 003, Ex 004 and Ex 007/008
Topic 2: Maintenance Standards and Requirements
IEC 60079-17
Maintenance philosophy
Manufacturer's instructions
Maintenance procedures
Safety requirements
Maintenance records
Topic 3: Maintenance Planning
Maintenance programmes
Maintenance schedules
Routine and periodic maintenance
Inspection intervals
Replacement and repair strategies
Risk-based maintenance considerations
Topic 4: Maintenance of Ex d Equipment
Flamepaths
Enclosures
Bolts and fasteners
Flameproof joints
Cable entries and glands
Breathers/drains
Checking for corrosion and damage
Common Ex d maintenance defects
Topic 5: Maintenance of Ex e Equipment
Enclosures
Terminals
Connections
Creepage and clearance
Cable glands
Insulation
Signs of overheating and loose connections
Topic 6: Maintenance of Ex i Systems
Intrinsically safe circuits
Barriers and associated apparatus
Cable integrity
Segregation
Earthing
Terminations
IS identification and documentation
Topic 7: Maintenance Documentation
Maintenance records
Inspection reports
Defect reports
Equipment history
Maintenance schedules
Verification documentation
Recording corrective actions
Practical Exercises
Inspection of Ex equipment
Reading Ex markings
Identification of defects
Checking cable glands
Checking enclosures
Checking earthing/bonding
Maintenance decision exercises
05:00 pm
Training Ends
Day 4
Time
Agenda
08:00 am
Theory Exam
01:00 pm
Lunch Break
02:30 pm
Practical Exam
05:00 pm
Exam Ends
Frequently Asked Questions
What does IECEx CoPC certification mean?
IECEx CoPC (Certification of Personnel Competence) certifies an individual's competency to
perform specific tasks in hazardous areas. It verifies that the person has the
knowledge, skills and practical experience required to perform the job safely
and competently.
Who issues the IECEx CoPC certificate and is it internationally recognized?
The certificate is issued by Tech Skills International. IECEx CoPC is part
of the IECEx System, managed by the International Electrotechnical Commission
(IEC), and is internationally recognized. Candidates are assessed and certified through an
IECEx-accredited Certification Body (ExCB).
Why do I need IECEx CoPC if I already have work experience?
Work experience demonstrates what you have done, while IECEx CoPC provides
independent assessment and certification of your competency. It verifies your
knowledge, skills and practical experience for the specific hazardous-area tasks you are
certified for.
How long is the IECEx CoPC certification valid?
The IECEx CoPC certification is valid for 5 years, subject to the
applicable IECEx requirements and certification conditions.
Do I need to take Ex001 before taking other units?
Not for every unit. The prerequisite depends on the competency unit.
For example:
Ex003 requires Ex001
Ex005 requires Ex001
Ex011 requires Ex001
Ex002, Ex004 and Ex006 are listed without Ex001 as a prerequisite in the brochure.
Always check the prerequisite for the specific unit you intend to take.
Can my existing work experience satisfy the prerequisite?
Yes. Your existing work experience may satisfy the prerequisite if it meets
the competency requirements of the selected unit.
Previous hazardous-area experience is not necessarily required. For example,
Ex003 requires relevant competency in
electrical, electronic, instrumentation and/or data communication installation and
wiring systems. Your experience and supporting documents will need to be reviewed as
part of the application process.
What documents do I need to submit to prove my competency/experience?
You will generally need to provide your CV and relevant certificates, where
applicable, to support your experience and competency. Our team can advise you on the
required documents based on the competency unit you are applying for.
What happens if I miss part of the training?
No worries if you are unable to attend part of the training due to unforeseen
circumstances. Let our trainers know, and we will help you determine the best way to
catch up and prepare for the assessment.
Is the assessment theory, practical, or both?
Both. The programme includes theory and practical
assessment. Training is delivered through classroom, practical and simulation-based
activities.
What happens if I fail the assessment?
You may retake the assessment. Additional charges will apply for the
retake. Our trainers can also provide guidance on areas that require further improvement
before you attempt the assessment again.
Does the fee include certificate?
It depends on the package selected.
Class & Assessment Package: Includes training, assessment
and IECEx CoPC certification upon successful completion.
Class Only Package: Includes training and a Certificate of
Attendance. The assessment and IECEx CoPC certification are not included.
Can the assessment be done remotely?
The theory assessment can be conducted remotely, but the
practical assessment must be completed in person. We strongly encourage
participants to attend the training physically to gain the full benefit of the practical
sessions, facilities and trainer guidance.
Interested in IECEx CoPC certification?
Contact our training team for upcoming intake dates, prerequisites and HRD Corp claim guidance.